Beyond tradition: charting a greener future for cassava starch industry using multi-criteria decision-making

Cassava, a staple food crop, is widely used for starch production, but its inconsistent supply, price volatility, and substantial waste generation pose challenges to the cassava industrial market's growth. This study aims to identify a sustainable biorefinery pathway by optimizing conventional cassava starch plants (business-as-usual, BAU) for economic and environmental benefits. Four scenarios were evaluated: animal feed from peel waste (Scenario 1), fungal protein from thippi waste (Scenario 2), fish feed from digested wastewater (Scenario 3), and conversion of all waste streams into animal feed, fish feed, and fungal protein (Scenario 4). Scenario 4 emerged as the best pathway using the multi-criteria decision-making (MCDM) approach, with a performance score of 0.282. Despite the highest energy consumption (18.91 MWh), Scenario 4 was favored for producing four value-added products alongside starch, yielding the highest profit at USD 8.85 million. In contrast, profits for BAU, Scenario 1, Scenario 2, and Scenario 3 were 1.91, 2.30, 5.01, and USD 8.79 million, respectively. Waste valorization in Scenarios 1, 2, 3, and 4 resulted in CO2 avoidance of 36.5., 42.6., 21.7, and 57.45 t CO_2eq., respectively. However, producing value-added products increased energy consumption by 13, 73, 7, and 74% compared to BAU (4.58 MWh). The global warming potential analysis showed negative values for scenarios 2 and 4, at -436 and -434 kg CO2eq./t root, respectively. This study highlights the potential of a biorefinery approach for sustainable cassava starch production, providing insights for future research and policy development.