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Experimental characterization of material degradation of solder joint under fatigue loading

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

3 Scopus citations

Abstract

Thermal fatigue damage is a progressive process of material degradation. The objective of this study is to experimentally quantify the material degradation of solder joint in electronic BGA package under thermal fatigue loading. Elastic modulus degradation under thermal cycling, which is considered as a physically detectable quantity of material degradation, was measured by nano-indenter. It was compared with tendency of inelastic strain accumulation of solder joint in BGA package under thermal cycling, which was measured by Moire interferometry. Fatigue damage evolution of solder joint with traditional load-drop criterion was also investigated by strain-stress hysteresis loops from strain-controlled cyclic shear testing of thin layer solder joint. Load-drop tendency from isothermal shear testing was compared with elastic modulus degradation of solder joint under thermal cycling. Following conventional Coffin-Manson approach, S-N curve was obtained from isothermal fatigue testing with load-drop criterion. In this study, thermal fatigue life prediction of solder joint in electronic BGA package was conventionally made based on this Coffin-Mason S-N curve and measured inelastic strain accumulation of solder joint under thermal cycling, and compared with measured elastic modulus degradation tendency. The experimental investigation results will be used for further thermal fatigue damage evolution modeling using thermodynamic continuum damage mechanics theory. The primary contribution of this project is to observe material degradation of BGA solder joints at actual micron scale under thermal fatigue loading, and compare the results with isothermal fatigue response of solder alloys. All previous research on the subject has been done on bulk scale specimens.

Original languageEnglish
Title of host publicationITHERM 2002 - 8th Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems
EditorsBahgat G. Sammakia, Yogendra K. Joshi, Ganesh Subbarayan, Cristina H. Amon, Koneru Ramakrishna, Sanjeev B. Sathe
PublisherIEEE Computer Society
Pages896-902
Number of pages7
ISBN (Electronic)0780371526
DOIs
StatePublished - 2002
Event8th Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems, ITHERM 2002 - San Diego, United States
Duration: May 30 2002Jun 1 2002

Publication series

NameInterSociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems, ITHERM
Volume2002-January

Conference

Conference8th Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems, ITHERM 2002
Country/TerritoryUnited States
CitySan Diego
Period05/30/0206/1/02

Keywords

  • Electronic packaging thermal management
  • Fatigue
  • Interferometry
  • Isothermal processes
  • Joining materials
  • Soldering
  • Strain measurement
  • Testing
  • Thermal degradation
  • Thermal loading

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