Melt crystallization and crystal morphology of two low molecular weight linear polyethylene fractions

Melt-crystallization behavior and single-crystal morphology of two low molecular weight (LMW) linear polyethylene (PE) fractions of 3900 and 5800 have been investigated. Linear growth rates along the b axis (G_b) of these fractions were measured via polarized light microscopy (PLM). The two fractions show a growth rate change at an undercooling of 17°C (at 117°C and 120°C, respectively, for these two fractions), which may be identified as the regime I/II transition. This transition does not correspond to a single-crystal morphological change from a truncated lozenge with curved (200) and (110) planes to a lenticular crystal as proposed previously. However, this morphological change can be observed at a temperature higher than the regime transition (at 122°C and 124°C), at which the cusps of the G_b data can be observed for these two fractions. Based on our morphological study via PLM, transmission electron microscopy, electron diffraction, small-angle x-ray scattering (SAXS), and differential scanning calorimetry (DSC) experiments, it is found that within a 2°C temperature region, the G_b change is accompanied by a sharp long period increase and a drastic change in single-crystal morphology from a truncated lozenge with curved (200) and (110) planes to a lenticular-shape crystal. The morphological change may result from a sudden increase in the Gb coupled with a smaller change in the growth rate along the a axis with undercooling. This implies that, within this temperature region (2°C), the crystals may undergo substantial changes in the geometry of the (110) and (200) crystal growth fronts and chain folding behavior.