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Selectively extracting lithium from single and mixed cathode materials

  • Zifei Meng
  • , Jiahui Hou
  • , Zexin Wang
  • , Xiaotu Ma
  • , Panya Thanwisai
  • , Jinzhao Fu
  • , Zeyi Yao
  • , Wenting Jin
  • , Hao Zhou
  • , Zhenzhen Yang
  • , Yan Wang
  • Worcester Polytechnic Institute
  • Argonne National Laboratory

Research output: Contribution to journalArticlepeer-review

1 Scopus citations

Abstract

With the burgeoning reliance on lithium-ion batteries for sustainable energy solutions and electric transportation, the environmental and resource management associated with battery disposal are increasingly critical. Addressing these challenges necessitates innovative recycling techniques that recover valuable battery components, particularly lithium. This research introduces a universal, eco-friendly approach tailored for the efficient selective extraction of lithium from both single and mixed cathode materials, achieving impressive selective leaching efficiencies of lithium (99.51 % for LFP, 90 % for NMC, and 97.24 % for mixed cathode). Surprisingly, leaching efficiency of lithium from NMC can be significantly improved by introducing LFP since LFP can remove the dense transition-metal salts on the surface of NMC. The extracted lithium is recovered as lithium carbonate with battery-grade purity. This study also highlights the reuse of formic acid and the adoption of oxygen as an oxidizing agent to prevent wastewater production. Therefore, this method provides a robust foundation for sustainable lithium battery recycling.

Original languageEnglish
Article number167099
JournalChemical Engineering Journal
Volume522
DOIs
StatePublished - Oct 15 2025

Keywords

  • Economically and environmentally feasible
  • Lithium recovery
  • Mixed cathode
  • Scalable reactions
  • Selective leaching

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