Shifting to energy efficient hybrid cooled data centers using novel embedded floor tiles heat exchangers

With the remarkable surge in IT power densities and energy consumption, the data center industry is starting to adopt energy and thermally-efficient single-phase cooling technologies. For many legacy data centers worldwide, the lack of a primary chilled water source is a substantial barrier to adopting single-phase technologies. In this study, the necessity of having a facility chilled water source for deploying liquid cooling solutions is eliminated by introducing a solution that does not require bringing in any modification of the data center layout. This simple solution proposes integrating liquid to air heat exchangers with the floor tiles to eject heat from the liquid-cooled IT equipment into the room air. An experimentally validated CFD modeling approach is used to investigate the performance of these heat exchangers. Results show that by installing two heat exchangers in different cold aisles, a significant amount of cooling load is handled at the design point conditions. When they are tested under different operational conditions, the cooling capacity of these heat exchangers is shown to be sensitive to the supply air temperature. To overcome the operational constraints stemming from the supply air temperature, an alternative configuration with just one heat exchanger installed in the hot aisle is considered and discussed. Results indicate that the second configuration shows superior performance to the first one in terms of sensitivity to supply air temperature and cooling capacity. Lastly, with this configuration, the data center utilizes energy extremely efficiently and achieves a power usage effectiveness of 1.06.