Surfactant assisted dispersion of MWCNT's in epoxy nanocomposites and adhesion with aluminum

This article presents an experimental investigation into the adhesion between aluminum and epoxy nanocomposites reinforced with multi-walled carbon nanotubes (MWCNT's). The nanotubes are dispersed in epoxy chemically with the aid of a surfactant, rather than mechanically via high shear mixing or ultrasonication. Four MWCNT weight fractions are considered viz. 0%, 0.1%, 0.5% and 1%. The adhesion with aluminum is tested via end-notched flexure tests conducted on specimens consisting of Aluminum strips adhered together with various epoxy nanocomposite glues. The best results are obtained for 1% MWCNT, where the tests show a notable increase in adhesion, evidenced by an intact bond despite considerable plastic deformation of Aluminum. However, the peak load capacity is seen to be not enhanced. The higher adhesion with 1% MWCNT addition is seen to successfully suppress the brittle debonding failures even at very high levels of adherend plasticity. For this weight fraction the overall response is highly ductile involving shearing of the glue and is desirable for engineering applications. Despite promising results, the surfactant itself is seen to be not very effective as a dispersing agent for the epoxy resin considered here.